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Impact of Prebiotic on Viability of Lactiplantibacillus plantarum D-2 by Encapsulation through Spray Drying and Its Commercialization Potential
1Interdisciplinary Program in Senior Human-Ecology, Major in Food and Nutrition, Changwon National University, Changwon 51140, Republic of Korea
2Department of Food and Nutrition, Changwon National University, Changwon 51140, Republic of Korea
J. Microbiol. Biotechnol. 2024; 34(5): 1051-1058
Published May 28, 2024 https://doi.org/10.4014/jmb.2401.01019
Copyright © The Korean Society for Microbiology and Biotechnology.
Abstract
Keywords
Graphical Abstract
Introduction
Probiotics are beneficial microorganisms that positively impact gut health, skin, oral cavity, and genitals, pioneered by Elie Metchnikoff in the early 1900s [1, 2]. The probiotics market is poised to grow from $46.54 billion in 2017 to $76.85 billion by 2023 [3]. This expansion is driven by heightened consumer awareness of the health benefits associated with probiotics [4].
Prebiotics are non-digestible substances that selectively promote the growth of beneficial bacteria in the gut, enhancing intestinal health [6]. Inulin (INL), a polymer of fructose, is found in various plants like garlic, onion, and chicory root. It serves as a functional food component with applications as a prebiotic, viscosity modifier, fat or sugar substitute, and dietary fiber [7-9]. INL can improve viability and period of probiotics by preventing heat and dehydration damages during encapsulation and storage, so related researches are actively being conducted [3, 6].
Encapsulation is a technique that employs physical or chemical methods to enclose active components in food through wall materials, preserving their quality during processing and storage [10]. Various encapsulation methods, including freeze, spray, and spray-freeze drying, have been utilized in the food industry to encapsulate probiotics, drugs, and functional food ingredients. Spray drying (SD), an encapsulation technology, involves spraying liquid droplets of a polymer (wall material) and probiotic mixture into a drier, where they come into contact with heated air to form tiny solid particles [11]. SD offers several advantages for probiotic encapsulation, including: control over particle size, continuous production, and rapid drying time [12-14].
Response surface methodology (RSM) is a statistical technique tool for optimizing multiple trial characteristics and identifying the ideal combination of parameters for predicting a specific response to fit experimental data into a theoretical model. The most commonly used and widely applied RSM designs are central composite (CCD) [15, 16].
Physicochemical characteristics (density, flowability, cohesiveness, and structure) of encapsulated powders are crucially influence various properties affecting the commercialization including environmental sensitivity, transportation and deposition behavior, load-bearing capacity, and chemical reactivity [11, 15, 17, 18].
This study aimed to impact of prebiotic (INL) on viability of
Materials and Methods
Materials
Identify and Preculture of L. plantarum D-2
To identify of LPD2 strain was through a genomic DNA kit, followed by 16S rRNA sequencing employing 27F and 1492R primers. Identification was achieved by comparing the obtained sequence to the National Center for Biotechnology Information (NCBI) BLAST database (https://blast.ncbi.nlm.nih.gov, data not shown). To prepare a preculture of LPD2, 1 ml of the stored stock solution was added to 500 ml of MRS broth and incubated in a shaking incubator (DS 301-FL, Dasol Science, Republic of Korea) at 37°C for 18 h. This incubation time allows the bacteria to grow and reach an initial concentration of 9 log CFU/ml.
Optimization of Encapsulation Condition of LPD2
MD concentration (X1, 10-30%) and SD inlet temperature (X2, 80-110°C) and encapsulation yield (Y1) and viability of LPD2 (Y2) were designated as independent and dependent variables to optimize the encapsulation condition of LPD2. Table 1 presents the coded and decoded values of the independent and dependent variables for CCD design. The relationship between the independent and dependent variables was explored by fitting the dependent variable to a second-order polynomial model Eq. (1).
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Table 1 . Coded and decoded values of independent and dependent variables for response surface metrology.
Independent variables Coded Decoded Dependent variables Coded - 2 - 1 0 + 1 + 2 MD1) concentration (%, w/v) X1 10 15 20 25 30 Encapsulation yield (%) Y1 Inlet temperature of spray drying (°C) X2 80 88 95 103 110 Viability (%) Y2 1)MD: maltodextrin
where, Y: Dependent variable, b0,b1, b2, b12: Intercept coefficient, X1, X2 : Independent variables
The absolute residual error (ARE, %) was calculated through the predicted and actual values according to Eq. (2) and expressed as a percentage.
A precultured LPD2 solution (300 mL) was mixed with different concentrations of MD as followed the designed RSM conditions through a magnetic stirrer (HS15-26P, Misung Scientific Co., Ltd., Republic of Korea). The SD process was carried through the spray dryer (ADL311S, Yamato Scientific Co., Ltd., Japan) with fixed parameter (injection rate of 100 ml/h and atomizer pressure of 120 kPa) found from preliminary experiments showing the optimum SD yield.
The encapsulation yield (%) was calculated as the ratio between the weight of the final powder obtained after SD and the total solid content of the feeding solution. The total solid content was the sum of the weight of the pre-cultured solution dried at 105°C overnight and the weight of the added wall material. This calculation was expressed by Eq. (3).
Different concentration ratios of wall materials (MD and INL) were shown in Table 2 for a study of alternative of MD to encapsulate LPD2. Total concentration of wall materials and inlet temperature of SD were fixed based on the result of encapsulation of LPD2 with MD. 300 ml of precultured LPD2 solution was mixed with different concentrations ratio of MD and INL by a magnetic stirrer and then, spray dried. To determine the viability of LPD2 before and after the encapsulation, 1 g of encapsulated LPD2 (ELPD2) was diluted 10-fold with 9 ml of sterile saline solution containing 0.85% NaCl (w/v). 1 ml of the suspension was then transferred to a sterile petri plate and spread onto MRS agar. The petri plate was then incubated at 37°C for 48 h. The viability of LPD2 was calculated through Eq. (4) and expressed as a percentage.
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Table 2 . Different concentration ratios of wall materials (MD and INL) for encapsulation of LPD21) through Spray drying.
Wall materials Concentration Ratio (w/v) MD10 MD : INL2) = 10 : 0 INL3 MD : INL = 7 : 3 INL5 MD : INL = 5 : 5 INL7 MD : INL = 3 : 7 INL10 MD : INL = 0 : 10 1)LPD2:
Lactiplantibacillus plantarum D-2, 2)INL: inulin
N = Number of LPD2 after encapsulation (log CFU/g)
N0 = Number of LPD2 before encapsulation (log CFU/ml)
In vitro digestion of ELDP2 was evaluated according to the method by Minekus
Physicochemical Characteristics of ELPD2
The bulk density (ρB) and tap density (ρt) of ELPD2 were determined through the method described by Reddy
The flowability and cohesiveness of ELPD2 were determined through the Hausner ratio (HR) and Carr's index (CI) values. These parameters were calculated based on ρB and ρt of the samples through Eq. (7) and (8) [20].
The water solubility index (WSI) and water absorption index (WAI) of ELPD2 were determined following the method described by Ahmed, Akter, and Eun [21]. For WSI, 1 g of ELPD2 was mixed with 12 ml of distilled water in a 50 ml centrifuge tube. The mixture was then centrifuged at 2,090 ×
The surface morphology of ELPD2 was examined through a scanning electron microscope (SEM, CZ/MIRA I, LHM, Tescan, Czech). Firstly, ELPD2 were subjected to a thin coating of gold ions to enhance their conductivity and prevent charging during SEM analysis. The coated samples were then placed in the SEM chamber, and images were acquired at an accelerating voltage of 3.0 kV and magnifications ranging from 300 to 1,000 times.
Statistical Analysis
The statistical significance, lack of fit, and the regression coefficient of the RSM were evaluated through analysis of variance (ANOVA) within MINITAB 19 software (MINITAB Ver. 19, MINITAB, USA) To identify statistically significant differences between mean values within each analysis, Duncan's test was employed. This analysis was conducted through SPSS software version 27 (Statistical Package Inc., USA).
Results
Optimization of Encapsulation Condition of LPD2
Table 3 shows the influence of MD concentration (X1, 10-30% w/v) and SD inlet temperature (X2, 80-110°C) on encapsulation yield (Y1) and viability (Y2) of LPD2 after encapsulation through SD. The actual values of Y1 and Y2 ranged from 70.73 ± 0.22% and 93.31 ± 0.35% to 79.15 ± 1.18% and 98.01 ± 0.24 %, respectively. The actual values of Y1 decreased from 79.15 ± 1.18 to 70.73 ± 0.22% with increasing of X1 from 10 to 30%. And, Y2 decreased from 98.01 ± 0.24 to 93.31 ± 0.35% with increasing of X1 and X2 from 10% and 80°C to 30% and 110°C, respectively. The optimum condition for encapsulation of LPD2 with MD were identified through response surface analysis by least-squares regression. Table 4 presented the ANOVA results regarding the parameters and response model equation and the optimum condition for encapsulation of LPD2. To validate the reliability of the models, assessments were conducted for lack of fit and R2 values. For Y1 and Y2, the R2 values were 0.8366 and 0.7465 with 0.180 and 0.002 of lack of fit in the response model equations, respectively. The R2 value over 0.7 and a lack of fit
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Table 3 . Different combinations of independent and dependent variables for encapsulation of LPD2 with MD through spray drying.
Run no. Independent variables Dependent variables X1 1) X2 2) Y1 3) Y2 4) 1 15 103 79.15 ± 1.18a5) 94.42 ± 0.84de 2 15 88 74.22 ± 0.55bcd 95.48 ± 0.23c 3 20 80 73.30 ± 2.23bcde 96.78 ± 0.34b 4 20 95 72.53 ± 1.38cde 95.78 ± 1.22c 5 20 95 73.09 ± 0.51bcde 95.25 ± 0.24cd 6 25 103 75.21 ± 0.42bc 93.31 ± 0.35f 7 30 95 72.27 ± 3.17de 93.77 ± 0.15ef 8 10 95 78.86 ± 1.58a 98.01 ± 0.24a 9 20 95 74.91 ± 1.33bcd 95.58 ± 0.13c 10 25 88 70.73 ± 0.22e 95.41 ± 0.11c 11 20 95 74.51± 1.13bcd 95.56 ± 0.34c 12 20 110 75.97 ± 0.34b 94.51 ± 0.65de 13 20 95 73.56 ± 2.21bcde 95.66 ± 0.37c 1)X1 = MD concentration (%), 2)X2 = Inlet temperature of spray drying (°C), 3)Y1 = Encapsulation yield (%), 4)Y2 = Viability of LPD2 (%) after encapsulation, 5)mean ± sd (
n = 3)a-eMeans with the same superscript are not significantly different by Duncan’s test (
p < 0.05)
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Table 4 . ANOVA results of response model equations and the optimum condition for encapsulation of LPD2 with MD through spray drying with predicted and actual values.
Dependent values Response model equation R 2p -valueLack of fit Y1 1) Y1 = 117.07 - 20.41X1 + 7.30X12 0.8366 0.000 0.180 Y2 2) Y2 = 95.30 – 0.80 X1 – 0.66X2 0.7465 0.046 0.002 Predicted and actual values Independent variables Predicted X1 3) 10% X2 4) 95°C Dependent variables Predicted Actual ARE (%) Y1 79.15 75.34 ± 1.385) 5.05 Y2 97.14 92.18 ± 0.48 5.38 1)Y1 = Encapsulation yield (%), 2)Y2 = Viability of LPD2 (%) after encapsulation 3)X1 = MD concentration. 4)X2 = Inlet temperature (%), 5)mean ± sd (
n = 3)
Encapsulation of LPD2 with INL
Based on the results of ELPD2 with MD, X1 (10%) and X2 (95°C) were fixed. The impact of INL on encapsulation yield and viability of LPD2 were shown at Table 5. Encapsulation yields and viability of ELPD2 ranged from 74.73± 0.62% and 90.08 ± 0.58% to 76.69 ± 1.64% and to 98.80 ± 0.50%, respectively. Encapsulation yields depending on the various mixing rations of MD and INL had no significant difference. But the viability of encapsulation for LDP2 of various mixing ratios with MD and INL was ranged from 90.08 ± 0.58% to 98.80 ± 0.50%. The viability of LPD2 decreased with increasing concentration of INL. However, there was no significant difference of the viability of LPD2 after encapsulation with between MD10 and INL3.
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Table 5 . Encapsulation yield and viability of LPD2 with different concentration ratios of MD and INL after encapsulation through spray drying.
Wall materials (w/v) Encapsulation yield (%) Viability of LPD2 (%) MD10 75.34 ± 1.38a1) 98.80 ± 0.50 a INL3 76.69 ± 1.64 a 97.45 ± 0.60 b INL5 75.18 ± 2.44 a 94.62 ± 0.34 c INL7 75.49 ± 0.87 a 92.27 ± 0.24 d INL10 74.73 ± 0.62 a 90.08 ± 0.58 e 1)mean ± sd (
n = 3)a-eMeans with the same superscript are not significantly different by Duncan’s test (
p < 0.05)
Storage Stability of ELPD2
Fig. 1 shows the viability of LPD2 after encapsulation with MD10 and INL3 during 50 days storage at 4°C and 25°C. At 4°C, ELPD2 with MD10 and INL3 ranged from 97.70% and 98.80% to 82.18% and 85.38%, respectively. While at 25°C, ELPD2 varied from 97.70% and 98.80% to 49.35% and 54.38%, respectively. Irrespective of wall materials, the viability of LPD2 decreased with increasing storage temperature and day. After a 50 days storage, the viability of LPD2 encapsulated with MD10 and INL3 decreased 16.82% and 7.34 % at 4°C and 50.05% and 42.24%at 25°C, respectively. After a 50 days storage, the viability of LPD2 at 4°C exhibited approximately two times higher than that at 25°C. Especially, the viability of LPD2 with INL3 was almost 8% higher than that with MD10 after 50 days storage at 25°C. The enhanced viability of INL3 in comparison to MD10 during storage shows the prebiotic effect of INL.
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Fig. 1. Viability of LPD2 after encapsulation with MD10 (■) and INL3 (◆) during 50 days storage at 4°C (A) and 25°C (B).
Fig. 2 shows the viability of ELPD2 with MD10 and INL3 after in vitro digestion were investigated during 50 days storage at 4°C and 25°C. At 4°C, ELPD2 with MD10 and INL3 ranged from 95.28% and 96.38 % to 76.38% and 79.18% at 4°C, respectively. While at 25°C, ELPD2 varied from 95.28% and 96.38% to 38.24% and 48.32%, respectively. Irrespective of wall materials, the viability of LPD2 decreased with increasing storage temperature and day. After a 50 days storage, the viability of LPD2 encapsulated with MD10 and INL3 decreased 20.00% and 16.10% at 4°C and 58.14% and 46.96% at 25°C, respectively. After a 50 days storage, the viability after in vitro digestion of LPD2 at 4°C exhibited approximately two times higher than that at 25°C. Especially, the viability of LPD2 with INL3 was almost 10% higher than that with MD10 after 50days storage at 25°C. High loss in relative viability of ELPD2 after in vitro digestion with MD10 was observed compared to INL3. It indicated that INL had high protection ability for LPD2 during in vitro digestion due to a low water solubility.
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Fig. 2. Viability of encapsulated LPD2 after in vitro digestion with MD10 (■) and INL3 (◆) during 50 days storage at 4°C (A) and 25°C (B).
Physicochemical Characteristics of ELPD2
In Table 6, the physicochemical characteristics of ELPD2 with MD10 and INL3 were presented. The ρB and ρt of ELPD2 with MD10 and INL3 were evaluated as 0.47 ± 0.01 and 0.59± 0.04 and 0.63 ± 0.08 and 0.72 ± 0.05, respectively. The HR and CI values of ELPD2 with MD10 and INL3 were estimated as 1.26 ± 0.12 and 1.32 ± 0.03 and 24.59% ± 1.72 and 24.68 ± 1.80% respectively. There was no significant differences in HR and CI values. The WSI and WAI values for ELPD2 with MD10 and INL3 were measured as 57.08 ± 3.48% and 66.23 ± 4.90% and 0.63± 0.04 and 0.68 ± 0.06, respectively. The Fig. 3 shows SEM images of ELPD2 with MD10 and INL3. The surfaces of the ELPD2 had smooth and free of any cracks or breaks regardless of wall materials. The ELPD2 with INL3 had larger size and smoother surface compared to that with MD10.
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Table 6 . Physicochemical characteristics of encapsulated LPD2 with MD10 and INL3.
Wall materials ρB1) ρt2) HR3) CI (%)4) WSI (%)5) WAI6) MD10 0.47 ± 0.01*7) 0.63 ± 0.08 1.32 ± 0.03 24.59 ± 1.72 66.23 ± 3.48 0.63 ± 0.04 INL3 0.59 ± 0.04* 0.72 ± 0.05 1.26 ± 0.12 24.68 ± 1.80 57.08 ± 4.90 0.68 ± 0.06 1)ρB = bulk density (g/cm3), 2)ρt = tap density (g/cm3), 3)HR = Hausner ratio, 4)CI = Carr's index, 5)WSI = water solubility index, 6)WAI = water absorption index 7)mean ± sd (
n = 3)*
p < 0.05
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Fig. 3. SEM images of encapsulated LPD2 with (A) MD10 and (B) INL3 at 500x magnification.
Discussion
Optimization of Encapsulation Condition of LPD2
Usually increasing wall material concentration led to decreasing encapsulation yield due to enhanced viscosity causing increased adhesion to the SD chamber wall [22, 23]. Lian
Encapsulation of LPD2 with INL
Decreasing viability of LPD2 with increasing concentration of INL was attributed to types of INL dividing into two categories based on the DP [8, 26]. Low DP (≤ 23) was consisted of short chains of linked fructose units and possessing prebiotic functions, while high DP (>23) serve as stabilize structure of encapsulated powder [26]. Canbulat and Ozcan reported that INL with high DP reduced the viability of
Storage Stability of ELPD2
The viability of LPD2 after encapsulation during storage decreased with the increasing storage period and temperature resulted from increased metabolic activities of encapsulated probiotics by increasing storage period and temperature. After a 50 days storage, the viability of LPD2 after encapsulation at 4°C exhibited approximately two times higher than that at 25°C. Previous research has demonstrated that elevated storage temperatures led dehydration resulting in cellular damage and diminished metabolic activity reduced impact probiotic viability [27, 28]. And Desmond
Physicochemical Characteristics of ELPD2
The results showed that there was no significant difference in the ρB and ρt of ELPD2 with MD10 and INL3 resulting in no differences of between HR and CI values indicating similar high flowability and low cohesiveness (easy handling and storage) of ELPD2 with both wall materials [15, 32]. These make a better commercialization characteristics of ELPD2. MD, having an abundance of water-attracting sites, exhibited greater solubility compared to INL resulting in enhancing hygroscopicity and solubility [32]. So, WSI of ELPD2 with MD was higher than that of ELPD2 with INL3. Hygroscopicity and solubility of apple pulp and sweet potato powders after encapsulation by SD was increased with increasing MD concentration as a wall materials [21, 32]. Other researcher reported that INL had very low solubility compared to MD due to the linked polymer chains of INL structure. In the point of view of probiotics powder, low WSI and high WAI are preferable for viability of probiotics during storage. Therefore, INL3 had a potential to alternate conventional wall material (MD) with prebiotic functionality to enhance the viability of LPD2 by encapsulation. The SEM images of the ELPD2 had a rough and spherical surface, which was due to the shrinkage of the particles as the moisture evaporates from the feeding fluid droplet. Smoother and more spherical surfaces observed in ELPD2 with INL3 was attributed to the complex blend of branching polysaccharides of INL3, known for its capacity to create dense and uniform particles.30 So, ELPD2 with INL3 are more stable, flow more easily, and release their contents more slowly compared to ELPD2 with MD10.
Conclusion
In conclusion, our results suggest that INL had a potential to alternate conventional wall material (MD) with prebiotic functionality to enhance the viability of LPD2 by encapsulation. The study was aimed that impact of prebiotic (INL) on viability of LPD2 by encapsulation through SD and its commercialization potential to alternative of conventional wall material (MD). Further research should be conducted on alternative of conventional wall materials by finding the optimum mixing ratio of functional prebiotics (tragacanth gum, flexed gum, etc) to overcome the drawbacks of INL.
Acknowledgment
This research is funded by the Financial Program for Self-Directed Research Capacity in 2022.
Authors Contribution
C.L: Data Curation, Investigation, Methodology, Visualization, Software, and Writing – Original Draft and D.Y.: Supervision, Conceptualization, Funding Acquisition, and Writing – Review & Editing. All authors have read and agreed to the published version of the manuscript.
Conflict of Interest
The authors have no financial conflicts of interest to declare.
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Related articles in JMB
Article
Research article
J. Microbiol. Biotechnol. 2024; 34(5): 1051-1058
Published online May 28, 2024 https://doi.org/10.4014/jmb.2401.01019
Copyright © The Korean Society for Microbiology and Biotechnology.
Impact of Prebiotic on Viability of Lactiplantibacillus plantarum D-2 by Encapsulation through Spray Drying and Its Commercialization Potential
Changheon Lee1 and Daeung Yu1,2*
1Interdisciplinary Program in Senior Human-Ecology, Major in Food and Nutrition, Changwon National University, Changwon 51140, Republic of Korea
2Department of Food and Nutrition, Changwon National University, Changwon 51140, Republic of Korea
Correspondence to:Daeung Yu, duyu@changwon.ac.kr
Abstract
This study investigated the impact of inulin (INL) on viability of L. plantarum D-2 (LPD2) by encapsulation through spray drying (SD) and its commercialization potential to alternative of conventional wall material maltodextrin (MD). LPD2, derived from sea tangle (Saccharina japonica) kimchi, is probiotics exhibiting significant attributes like cholesterol reduction, antioxidant properties, and resilience to acidic and bile environments. To enhance storage viability and stability of LPD2, encapsulation was applied by SD technology. The optimum encapsulation condition with MD was 10% MD concentration (MD10) and inlet temperature (96°C). The optimum concentration ratio of MD and INL was 7:3 (INL3) for alternative of MD with similar encapsulation yield and viability of LPD2. Viability of LPD2 with INL3 exhibited almost 8% higher than that with MD10 after 50 days storage at 25°C. Physicochemical characteristics of the encapsulated LPD2 (ELPD2) with MD10 and INL3 had no significant different between flowability and morphology. But, ELPD2 with INL3 had lower water solubility and higher water absorption resulting in extension of viability of LPD2 compared to that with MD10. The comprehensive study results showed that there was no significant difference in the encapsulation yield and physicochemical properties between ELPD2 with MD10 and INL3, except of water solubility index (WSI) and water absorption index (WAI). INL have the potential to substitute of MD as a commercial wall material with prebiotic functionality to enhance the viability of LPD2 by encapsulation.
Keywords: Probiotic, encapsulation, prebiotic, inulin, viability
Introduction
Probiotics are beneficial microorganisms that positively impact gut health, skin, oral cavity, and genitals, pioneered by Elie Metchnikoff in the early 1900s [1, 2]. The probiotics market is poised to grow from $46.54 billion in 2017 to $76.85 billion by 2023 [3]. This expansion is driven by heightened consumer awareness of the health benefits associated with probiotics [4].
Prebiotics are non-digestible substances that selectively promote the growth of beneficial bacteria in the gut, enhancing intestinal health [6]. Inulin (INL), a polymer of fructose, is found in various plants like garlic, onion, and chicory root. It serves as a functional food component with applications as a prebiotic, viscosity modifier, fat or sugar substitute, and dietary fiber [7-9]. INL can improve viability and period of probiotics by preventing heat and dehydration damages during encapsulation and storage, so related researches are actively being conducted [3, 6].
Encapsulation is a technique that employs physical or chemical methods to enclose active components in food through wall materials, preserving their quality during processing and storage [10]. Various encapsulation methods, including freeze, spray, and spray-freeze drying, have been utilized in the food industry to encapsulate probiotics, drugs, and functional food ingredients. Spray drying (SD), an encapsulation technology, involves spraying liquid droplets of a polymer (wall material) and probiotic mixture into a drier, where they come into contact with heated air to form tiny solid particles [11]. SD offers several advantages for probiotic encapsulation, including: control over particle size, continuous production, and rapid drying time [12-14].
Response surface methodology (RSM) is a statistical technique tool for optimizing multiple trial characteristics and identifying the ideal combination of parameters for predicting a specific response to fit experimental data into a theoretical model. The most commonly used and widely applied RSM designs are central composite (CCD) [15, 16].
Physicochemical characteristics (density, flowability, cohesiveness, and structure) of encapsulated powders are crucially influence various properties affecting the commercialization including environmental sensitivity, transportation and deposition behavior, load-bearing capacity, and chemical reactivity [11, 15, 17, 18].
This study aimed to impact of prebiotic (INL) on viability of
Materials and Methods
Materials
Identify and Preculture of L. plantarum D-2
To identify of LPD2 strain was through a genomic DNA kit, followed by 16S rRNA sequencing employing 27F and 1492R primers. Identification was achieved by comparing the obtained sequence to the National Center for Biotechnology Information (NCBI) BLAST database (https://blast.ncbi.nlm.nih.gov, data not shown). To prepare a preculture of LPD2, 1 ml of the stored stock solution was added to 500 ml of MRS broth and incubated in a shaking incubator (DS 301-FL, Dasol Science, Republic of Korea) at 37°C for 18 h. This incubation time allows the bacteria to grow and reach an initial concentration of 9 log CFU/ml.
Optimization of Encapsulation Condition of LPD2
MD concentration (X1, 10-30%) and SD inlet temperature (X2, 80-110°C) and encapsulation yield (Y1) and viability of LPD2 (Y2) were designated as independent and dependent variables to optimize the encapsulation condition of LPD2. Table 1 presents the coded and decoded values of the independent and dependent variables for CCD design. The relationship between the independent and dependent variables was explored by fitting the dependent variable to a second-order polynomial model Eq. (1).
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Table 1 . Coded and decoded values of independent and dependent variables for response surface metrology..
Independent variables Coded Decoded Dependent variables Coded - 2 - 1 0 + 1 + 2 MD1) concentration (%, w/v) X1 10 15 20 25 30 Encapsulation yield (%) Y1 Inlet temperature of spray drying (°C) X2 80 88 95 103 110 Viability (%) Y2 1)MD: maltodextrin.
where, Y: Dependent variable, b0,b1, b2, b12: Intercept coefficient, X1, X2 : Independent variables
The absolute residual error (ARE, %) was calculated through the predicted and actual values according to Eq. (2) and expressed as a percentage.
A precultured LPD2 solution (300 mL) was mixed with different concentrations of MD as followed the designed RSM conditions through a magnetic stirrer (HS15-26P, Misung Scientific Co., Ltd., Republic of Korea). The SD process was carried through the spray dryer (ADL311S, Yamato Scientific Co., Ltd., Japan) with fixed parameter (injection rate of 100 ml/h and atomizer pressure of 120 kPa) found from preliminary experiments showing the optimum SD yield.
The encapsulation yield (%) was calculated as the ratio between the weight of the final powder obtained after SD and the total solid content of the feeding solution. The total solid content was the sum of the weight of the pre-cultured solution dried at 105°C overnight and the weight of the added wall material. This calculation was expressed by Eq. (3).
Different concentration ratios of wall materials (MD and INL) were shown in Table 2 for a study of alternative of MD to encapsulate LPD2. Total concentration of wall materials and inlet temperature of SD were fixed based on the result of encapsulation of LPD2 with MD. 300 ml of precultured LPD2 solution was mixed with different concentrations ratio of MD and INL by a magnetic stirrer and then, spray dried. To determine the viability of LPD2 before and after the encapsulation, 1 g of encapsulated LPD2 (ELPD2) was diluted 10-fold with 9 ml of sterile saline solution containing 0.85% NaCl (w/v). 1 ml of the suspension was then transferred to a sterile petri plate and spread onto MRS agar. The petri plate was then incubated at 37°C for 48 h. The viability of LPD2 was calculated through Eq. (4) and expressed as a percentage.
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Table 2 . Different concentration ratios of wall materials (MD and INL) for encapsulation of LPD21) through Spray drying..
Wall materials Concentration Ratio (w/v) MD10 MD : INL2) = 10 : 0 INL3 MD : INL = 7 : 3 INL5 MD : INL = 5 : 5 INL7 MD : INL = 3 : 7 INL10 MD : INL = 0 : 10 1)LPD2:
Lactiplantibacillus plantarum D-2, 2)INL: inulin.
N = Number of LPD2 after encapsulation (log CFU/g)
N0 = Number of LPD2 before encapsulation (log CFU/ml)
In vitro digestion of ELDP2 was evaluated according to the method by Minekus
Physicochemical Characteristics of ELPD2
The bulk density (ρB) and tap density (ρt) of ELPD2 were determined through the method described by Reddy
The flowability and cohesiveness of ELPD2 were determined through the Hausner ratio (HR) and Carr's index (CI) values. These parameters were calculated based on ρB and ρt of the samples through Eq. (7) and (8) [20].
The water solubility index (WSI) and water absorption index (WAI) of ELPD2 were determined following the method described by Ahmed, Akter, and Eun [21]. For WSI, 1 g of ELPD2 was mixed with 12 ml of distilled water in a 50 ml centrifuge tube. The mixture was then centrifuged at 2,090 ×
The surface morphology of ELPD2 was examined through a scanning electron microscope (SEM, CZ/MIRA I, LHM, Tescan, Czech). Firstly, ELPD2 were subjected to a thin coating of gold ions to enhance their conductivity and prevent charging during SEM analysis. The coated samples were then placed in the SEM chamber, and images were acquired at an accelerating voltage of 3.0 kV and magnifications ranging from 300 to 1,000 times.
Statistical Analysis
The statistical significance, lack of fit, and the regression coefficient of the RSM were evaluated through analysis of variance (ANOVA) within MINITAB 19 software (MINITAB Ver. 19, MINITAB, USA) To identify statistically significant differences between mean values within each analysis, Duncan's test was employed. This analysis was conducted through SPSS software version 27 (Statistical Package Inc., USA).
Results
Optimization of Encapsulation Condition of LPD2
Table 3 shows the influence of MD concentration (X1, 10-30% w/v) and SD inlet temperature (X2, 80-110°C) on encapsulation yield (Y1) and viability (Y2) of LPD2 after encapsulation through SD. The actual values of Y1 and Y2 ranged from 70.73 ± 0.22% and 93.31 ± 0.35% to 79.15 ± 1.18% and 98.01 ± 0.24 %, respectively. The actual values of Y1 decreased from 79.15 ± 1.18 to 70.73 ± 0.22% with increasing of X1 from 10 to 30%. And, Y2 decreased from 98.01 ± 0.24 to 93.31 ± 0.35% with increasing of X1 and X2 from 10% and 80°C to 30% and 110°C, respectively. The optimum condition for encapsulation of LPD2 with MD were identified through response surface analysis by least-squares regression. Table 4 presented the ANOVA results regarding the parameters and response model equation and the optimum condition for encapsulation of LPD2. To validate the reliability of the models, assessments were conducted for lack of fit and R2 values. For Y1 and Y2, the R2 values were 0.8366 and 0.7465 with 0.180 and 0.002 of lack of fit in the response model equations, respectively. The R2 value over 0.7 and a lack of fit
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Table 3 . Different combinations of independent and dependent variables for encapsulation of LPD2 with MD through spray drying..
Run no. Independent variables Dependent variables X1 1) X2 2) Y1 3) Y2 4) 1 15 103 79.15 ± 1.18a5) 94.42 ± 0.84de 2 15 88 74.22 ± 0.55bcd 95.48 ± 0.23c 3 20 80 73.30 ± 2.23bcde 96.78 ± 0.34b 4 20 95 72.53 ± 1.38cde 95.78 ± 1.22c 5 20 95 73.09 ± 0.51bcde 95.25 ± 0.24cd 6 25 103 75.21 ± 0.42bc 93.31 ± 0.35f 7 30 95 72.27 ± 3.17de 93.77 ± 0.15ef 8 10 95 78.86 ± 1.58a 98.01 ± 0.24a 9 20 95 74.91 ± 1.33bcd 95.58 ± 0.13c 10 25 88 70.73 ± 0.22e 95.41 ± 0.11c 11 20 95 74.51± 1.13bcd 95.56 ± 0.34c 12 20 110 75.97 ± 0.34b 94.51 ± 0.65de 13 20 95 73.56 ± 2.21bcde 95.66 ± 0.37c 1)X1 = MD concentration (%), 2)X2 = Inlet temperature of spray drying (°C), 3)Y1 = Encapsulation yield (%), 4)Y2 = Viability of LPD2 (%) after encapsulation, 5)mean ± sd (
n = 3).a-eMeans with the same superscript are not significantly different by Duncan’s test (
p < 0.05).
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Table 4 . ANOVA results of response model equations and the optimum condition for encapsulation of LPD2 with MD through spray drying with predicted and actual values..
Dependent values Response model equation R 2p -valueLack of fit Y1 1) Y1 = 117.07 - 20.41X1 + 7.30X12 0.8366 0.000 0.180 Y2 2) Y2 = 95.30 – 0.80 X1 – 0.66X2 0.7465 0.046 0.002 Predicted and actual values Independent variables Predicted X1 3) 10% X2 4) 95°C Dependent variables Predicted Actual ARE (%) Y1 79.15 75.34 ± 1.385) 5.05 Y2 97.14 92.18 ± 0.48 5.38 1)Y1 = Encapsulation yield (%), 2)Y2 = Viability of LPD2 (%) after encapsulation 3)X1 = MD concentration. 4)X2 = Inlet temperature (%), 5)mean ± sd (
n = 3).
Encapsulation of LPD2 with INL
Based on the results of ELPD2 with MD, X1 (10%) and X2 (95°C) were fixed. The impact of INL on encapsulation yield and viability of LPD2 were shown at Table 5. Encapsulation yields and viability of ELPD2 ranged from 74.73± 0.62% and 90.08 ± 0.58% to 76.69 ± 1.64% and to 98.80 ± 0.50%, respectively. Encapsulation yields depending on the various mixing rations of MD and INL had no significant difference. But the viability of encapsulation for LDP2 of various mixing ratios with MD and INL was ranged from 90.08 ± 0.58% to 98.80 ± 0.50%. The viability of LPD2 decreased with increasing concentration of INL. However, there was no significant difference of the viability of LPD2 after encapsulation with between MD10 and INL3.
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Table 5 . Encapsulation yield and viability of LPD2 with different concentration ratios of MD and INL after encapsulation through spray drying..
Wall materials (w/v) Encapsulation yield (%) Viability of LPD2 (%) MD10 75.34 ± 1.38a1) 98.80 ± 0.50 a INL3 76.69 ± 1.64 a 97.45 ± 0.60 b INL5 75.18 ± 2.44 a 94.62 ± 0.34 c INL7 75.49 ± 0.87 a 92.27 ± 0.24 d INL10 74.73 ± 0.62 a 90.08 ± 0.58 e 1)mean ± sd (
n = 3).a-eMeans with the same superscript are not significantly different by Duncan’s test (
p < 0.05).
Storage Stability of ELPD2
Fig. 1 shows the viability of LPD2 after encapsulation with MD10 and INL3 during 50 days storage at 4°C and 25°C. At 4°C, ELPD2 with MD10 and INL3 ranged from 97.70% and 98.80% to 82.18% and 85.38%, respectively. While at 25°C, ELPD2 varied from 97.70% and 98.80% to 49.35% and 54.38%, respectively. Irrespective of wall materials, the viability of LPD2 decreased with increasing storage temperature and day. After a 50 days storage, the viability of LPD2 encapsulated with MD10 and INL3 decreased 16.82% and 7.34 % at 4°C and 50.05% and 42.24%at 25°C, respectively. After a 50 days storage, the viability of LPD2 at 4°C exhibited approximately two times higher than that at 25°C. Especially, the viability of LPD2 with INL3 was almost 8% higher than that with MD10 after 50 days storage at 25°C. The enhanced viability of INL3 in comparison to MD10 during storage shows the prebiotic effect of INL.
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Figure 1. Viability of LPD2 after encapsulation with MD10 (■) and INL3 (◆) during 50 days storage at 4°C (A) and 25°C (B).
Fig. 2 shows the viability of ELPD2 with MD10 and INL3 after in vitro digestion were investigated during 50 days storage at 4°C and 25°C. At 4°C, ELPD2 with MD10 and INL3 ranged from 95.28% and 96.38 % to 76.38% and 79.18% at 4°C, respectively. While at 25°C, ELPD2 varied from 95.28% and 96.38% to 38.24% and 48.32%, respectively. Irrespective of wall materials, the viability of LPD2 decreased with increasing storage temperature and day. After a 50 days storage, the viability of LPD2 encapsulated with MD10 and INL3 decreased 20.00% and 16.10% at 4°C and 58.14% and 46.96% at 25°C, respectively. After a 50 days storage, the viability after in vitro digestion of LPD2 at 4°C exhibited approximately two times higher than that at 25°C. Especially, the viability of LPD2 with INL3 was almost 10% higher than that with MD10 after 50days storage at 25°C. High loss in relative viability of ELPD2 after in vitro digestion with MD10 was observed compared to INL3. It indicated that INL had high protection ability for LPD2 during in vitro digestion due to a low water solubility.
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Figure 2. Viability of encapsulated LPD2 after in vitro digestion with MD10 (■) and INL3 (◆) during 50 days storage at 4°C (A) and 25°C (B).
Physicochemical Characteristics of ELPD2
In Table 6, the physicochemical characteristics of ELPD2 with MD10 and INL3 were presented. The ρB and ρt of ELPD2 with MD10 and INL3 were evaluated as 0.47 ± 0.01 and 0.59± 0.04 and 0.63 ± 0.08 and 0.72 ± 0.05, respectively. The HR and CI values of ELPD2 with MD10 and INL3 were estimated as 1.26 ± 0.12 and 1.32 ± 0.03 and 24.59% ± 1.72 and 24.68 ± 1.80% respectively. There was no significant differences in HR and CI values. The WSI and WAI values for ELPD2 with MD10 and INL3 were measured as 57.08 ± 3.48% and 66.23 ± 4.90% and 0.63± 0.04 and 0.68 ± 0.06, respectively. The Fig. 3 shows SEM images of ELPD2 with MD10 and INL3. The surfaces of the ELPD2 had smooth and free of any cracks or breaks regardless of wall materials. The ELPD2 with INL3 had larger size and smoother surface compared to that with MD10.
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Table 6 . Physicochemical characteristics of encapsulated LPD2 with MD10 and INL3..
Wall materials ρB1) ρt2) HR3) CI (%)4) WSI (%)5) WAI6) MD10 0.47 ± 0.01*7) 0.63 ± 0.08 1.32 ± 0.03 24.59 ± 1.72 66.23 ± 3.48 0.63 ± 0.04 INL3 0.59 ± 0.04* 0.72 ± 0.05 1.26 ± 0.12 24.68 ± 1.80 57.08 ± 4.90 0.68 ± 0.06 1)ρB = bulk density (g/cm3), 2)ρt = tap density (g/cm3), 3)HR = Hausner ratio, 4)CI = Carr's index, 5)WSI = water solubility index, 6)WAI = water absorption index 7)mean ± sd (
n = 3).*
p < 0.05.
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Figure 3. SEM images of encapsulated LPD2 with (A) MD10 and (B) INL3 at 500x magnification.
Discussion
Optimization of Encapsulation Condition of LPD2
Usually increasing wall material concentration led to decreasing encapsulation yield due to enhanced viscosity causing increased adhesion to the SD chamber wall [22, 23]. Lian
Encapsulation of LPD2 with INL
Decreasing viability of LPD2 with increasing concentration of INL was attributed to types of INL dividing into two categories based on the DP [8, 26]. Low DP (≤ 23) was consisted of short chains of linked fructose units and possessing prebiotic functions, while high DP (>23) serve as stabilize structure of encapsulated powder [26]. Canbulat and Ozcan reported that INL with high DP reduced the viability of
Storage Stability of ELPD2
The viability of LPD2 after encapsulation during storage decreased with the increasing storage period and temperature resulted from increased metabolic activities of encapsulated probiotics by increasing storage period and temperature. After a 50 days storage, the viability of LPD2 after encapsulation at 4°C exhibited approximately two times higher than that at 25°C. Previous research has demonstrated that elevated storage temperatures led dehydration resulting in cellular damage and diminished metabolic activity reduced impact probiotic viability [27, 28]. And Desmond
Physicochemical Characteristics of ELPD2
The results showed that there was no significant difference in the ρB and ρt of ELPD2 with MD10 and INL3 resulting in no differences of between HR and CI values indicating similar high flowability and low cohesiveness (easy handling and storage) of ELPD2 with both wall materials [15, 32]. These make a better commercialization characteristics of ELPD2. MD, having an abundance of water-attracting sites, exhibited greater solubility compared to INL resulting in enhancing hygroscopicity and solubility [32]. So, WSI of ELPD2 with MD was higher than that of ELPD2 with INL3. Hygroscopicity and solubility of apple pulp and sweet potato powders after encapsulation by SD was increased with increasing MD concentration as a wall materials [21, 32]. Other researcher reported that INL had very low solubility compared to MD due to the linked polymer chains of INL structure. In the point of view of probiotics powder, low WSI and high WAI are preferable for viability of probiotics during storage. Therefore, INL3 had a potential to alternate conventional wall material (MD) with prebiotic functionality to enhance the viability of LPD2 by encapsulation. The SEM images of the ELPD2 had a rough and spherical surface, which was due to the shrinkage of the particles as the moisture evaporates from the feeding fluid droplet. Smoother and more spherical surfaces observed in ELPD2 with INL3 was attributed to the complex blend of branching polysaccharides of INL3, known for its capacity to create dense and uniform particles.30 So, ELPD2 with INL3 are more stable, flow more easily, and release their contents more slowly compared to ELPD2 with MD10.
Conclusion
In conclusion, our results suggest that INL had a potential to alternate conventional wall material (MD) with prebiotic functionality to enhance the viability of LPD2 by encapsulation. The study was aimed that impact of prebiotic (INL) on viability of LPD2 by encapsulation through SD and its commercialization potential to alternative of conventional wall material (MD). Further research should be conducted on alternative of conventional wall materials by finding the optimum mixing ratio of functional prebiotics (tragacanth gum, flexed gum, etc) to overcome the drawbacks of INL.
Acknowledgment
This research is funded by the Financial Program for Self-Directed Research Capacity in 2022.
Authors Contribution
C.L: Data Curation, Investigation, Methodology, Visualization, Software, and Writing – Original Draft and D.Y.: Supervision, Conceptualization, Funding Acquisition, and Writing – Review & Editing. All authors have read and agreed to the published version of the manuscript.
Conflict of Interest
The authors have no financial conflicts of interest to declare.
Fig 1.
Fig 2.
Fig 3.
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Table 1 . Coded and decoded values of independent and dependent variables for response surface metrology..
Independent variables Coded Decoded Dependent variables Coded - 2 - 1 0 + 1 + 2 MD1) concentration (%, w/v) X1 10 15 20 25 30 Encapsulation yield (%) Y1 Inlet temperature of spray drying (°C) X2 80 88 95 103 110 Viability (%) Y2 1)MD: maltodextrin.
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Table 2 . Different concentration ratios of wall materials (MD and INL) for encapsulation of LPD21) through Spray drying..
Wall materials Concentration Ratio (w/v) MD10 MD : INL2) = 10 : 0 INL3 MD : INL = 7 : 3 INL5 MD : INL = 5 : 5 INL7 MD : INL = 3 : 7 INL10 MD : INL = 0 : 10 1)LPD2:
Lactiplantibacillus plantarum D-2, 2)INL: inulin.
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Table 3 . Different combinations of independent and dependent variables for encapsulation of LPD2 with MD through spray drying..
Run no. Independent variables Dependent variables X1 1) X2 2) Y1 3) Y2 4) 1 15 103 79.15 ± 1.18a5) 94.42 ± 0.84de 2 15 88 74.22 ± 0.55bcd 95.48 ± 0.23c 3 20 80 73.30 ± 2.23bcde 96.78 ± 0.34b 4 20 95 72.53 ± 1.38cde 95.78 ± 1.22c 5 20 95 73.09 ± 0.51bcde 95.25 ± 0.24cd 6 25 103 75.21 ± 0.42bc 93.31 ± 0.35f 7 30 95 72.27 ± 3.17de 93.77 ± 0.15ef 8 10 95 78.86 ± 1.58a 98.01 ± 0.24a 9 20 95 74.91 ± 1.33bcd 95.58 ± 0.13c 10 25 88 70.73 ± 0.22e 95.41 ± 0.11c 11 20 95 74.51± 1.13bcd 95.56 ± 0.34c 12 20 110 75.97 ± 0.34b 94.51 ± 0.65de 13 20 95 73.56 ± 2.21bcde 95.66 ± 0.37c 1)X1 = MD concentration (%), 2)X2 = Inlet temperature of spray drying (°C), 3)Y1 = Encapsulation yield (%), 4)Y2 = Viability of LPD2 (%) after encapsulation, 5)mean ± sd (
n = 3).a-eMeans with the same superscript are not significantly different by Duncan’s test (
p < 0.05).
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Table 4 . ANOVA results of response model equations and the optimum condition for encapsulation of LPD2 with MD through spray drying with predicted and actual values..
Dependent values Response model equation R 2p -valueLack of fit Y1 1) Y1 = 117.07 - 20.41X1 + 7.30X12 0.8366 0.000 0.180 Y2 2) Y2 = 95.30 – 0.80 X1 – 0.66X2 0.7465 0.046 0.002 Predicted and actual values Independent variables Predicted X1 3) 10% X2 4) 95°C Dependent variables Predicted Actual ARE (%) Y1 79.15 75.34 ± 1.385) 5.05 Y2 97.14 92.18 ± 0.48 5.38 1)Y1 = Encapsulation yield (%), 2)Y2 = Viability of LPD2 (%) after encapsulation 3)X1 = MD concentration. 4)X2 = Inlet temperature (%), 5)mean ± sd (
n = 3).
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Table 5 . Encapsulation yield and viability of LPD2 with different concentration ratios of MD and INL after encapsulation through spray drying..
Wall materials (w/v) Encapsulation yield (%) Viability of LPD2 (%) MD10 75.34 ± 1.38a1) 98.80 ± 0.50 a INL3 76.69 ± 1.64 a 97.45 ± 0.60 b INL5 75.18 ± 2.44 a 94.62 ± 0.34 c INL7 75.49 ± 0.87 a 92.27 ± 0.24 d INL10 74.73 ± 0.62 a 90.08 ± 0.58 e 1)mean ± sd (
n = 3).a-eMeans with the same superscript are not significantly different by Duncan’s test (
p < 0.05).
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Table 6 . Physicochemical characteristics of encapsulated LPD2 with MD10 and INL3..
Wall materials ρB1) ρt2) HR3) CI (%)4) WSI (%)5) WAI6) MD10 0.47 ± 0.01*7) 0.63 ± 0.08 1.32 ± 0.03 24.59 ± 1.72 66.23 ± 3.48 0.63 ± 0.04 INL3 0.59 ± 0.04* 0.72 ± 0.05 1.26 ± 0.12 24.68 ± 1.80 57.08 ± 4.90 0.68 ± 0.06 1)ρB = bulk density (g/cm3), 2)ρt = tap density (g/cm3), 3)HR = Hausner ratio, 4)CI = Carr's index, 5)WSI = water solubility index, 6)WAI = water absorption index 7)mean ± sd (
n = 3).*
p < 0.05.
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